Compared with 4YTZP monolithic material, composites have better fracture strength values (∼588 MPa and 492 MPa, for 15 wt% and 20 wt% of silicon carbide, respectively) when sintered at 1400 ☌.
Mechanical properties were studied, such as Vickers hardness, Young's modulus, and bending strength. The microstructure of the composites reveals that some defects arise during sintering due to the differences of coefficient of thermal expansion between zirconia and silicon carbide. The spark plasma sintering technique makes it possible to control sintering energy and speed, and impedes the oxidation of silicon carbide to ensure larger reproducibility. Mixtures of powders of 4 mol% yttria-doped zirconia and silicon carbide, with percentages of 15 and 20 wt% of silicon carbide, were prepared by colloidal processing and freeze-drying to guarantee the homogeneity of powders, and sintered by SPS at temperatures ranging from 1300 to 1400 ☌ to obtain dense composites. Bulk composites of silicon carbide reinforced zirconia were obtained through colloidal processing and spark plasma sintering, and their microstructural and mechanical properties were investigated.
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